Situation
- World-wide installed fleet of similar machines
- Product quality depends on operation parameters and maintenance schemes
- No possibility to supervise packaging because of limited access and data security concerns
Task
- Remote and secure operation and quality monitor
- Comparison within the installed fleet
Our Contribution
- Non-intrusive machine supervision detecting machine emission patterns with “attached sensor”
- Thousands of filling events detected, classified and analyzed
- On/off, time of operation, downtime, number of produced units
- Model-based optimization of production parameters and settings
- Prediction of service events and failure operation
- Improved machine performance based on KPI modelling
- Improved handling of quality complaints
- Concept of field service planning